Unit 17 Metals and Non-metals
Class 10 Science Notes
Table of Contents (Unit 17 Metals and Non-metals)
1. Summary: Metals and Non-metals
1.1 Quick Review
The chapter explores the occurrence and extraction of metals from the earth’s crust. It begins by distinguishing between minerals (naturally occurring compounds) and ores (minerals from which metals can be profitably extracted). The text details specific ores for Iron, Aluminum, Copper, Silver, and Gold.
The core of the chapter focuses on Metallurgy, the scientific process of extracting pure metals. This involves a sequential flow: Crushing the ore, Concentrating it to remove impurities (gangue), Oxidizing it into metal oxides (via Roasting or Calcination), Reducing the oxide to obtain the metal (Smelting or Electrolysis), and finally Refining the crude metal to a pure state (Poling, Distillation, or Electro-refining).
1.2 Important Terms & Definitions
Mineral
Definition: Elements or compounds found naturally in the earth’s crust. They are inorganic, solid, and crystalline.
Ore
Definition: A specific type of mineral from which a metal can be extracted easily and profitably. Note: All ores are minerals, but not all minerals are ores.
Gangue (Matrix)
Definition: The earthly impurities (sand, soil, rocks) found mixed with ores.
Metallurgy
Definition: The entire scientific process of separating a pure metal from its ore.
Flux
Definition: A substance added during smelting to remove infusible impurities by forming a fusible mass called slag.
Slag
Definition: The waste material formed when flux reacts with gangue during smelting (e.g., Calcium Silicate).
Calcination
Definition: Heating ore in the absence of air (or limited supply) to remove volatile impurities and convert carbonates into oxides.
Example: $CaCO_3 \rightarrow CaO + CO_2$
Roasting
Definition: Heating ore in the presence of excess air to convert sulfide ores into oxides.
Example: $2ZnS + 3O_2 \rightarrow 2ZnO + 2SO_2$
Smelting
Definition: The process of heating the roasted/calcined ore with a reducing agent (like Coke) to extract the metal in its molten state.
Anode Mud
Definition: Insoluble impurities (often valuable metals like gold/silver) that settle at the bottom of the anode during electrolytic refining.
1.3 Key Principles of Extraction
Gravity Separation (Hydraulic Washing)
Principle: Based on the difference in density (specific gravity) between the heavy ore particles and lighter gangue particles.
Magnetic Separation
Principle: Based on the magnetic properties of either the ore or the impurity. (e.g., separating magnetic iron ore from non-magnetic impurities).
Froth Floatation
Principle: Based on the difference in wettability. Sulfide ores are wetted by oil (hydrophobic) and rise with froth, while impurities are wetted by water (hydrophilic) and sink.
Electrolytic Refining
Principle: Based on electrolysis. Impure metal acts as the Anode (dissolves), and pure metal deposits on the Cathode.
1.4 Important Ores & Formulas
| Metal | Ore Name | Chemical Formula |
|---|---|---|
| Iron (Fe) | Hematite (Chief Ore) | $Fe_2O_3$ |
| Magnetite | $Fe_3O_4$ | |
| Iron Pyrite (Fool’s Gold) | $FeS_2$ | |
| Siderite | $FeCO_3$ | |
| Aluminium (Al) | Bauxite (Chief Ore) | $Al_2O_3 \cdot 2H_2O$ |
| Cryolite | $Na_3AlF_6$ | |
| Corundum | $Al_2O_3$ | |
| Copper (Cu) | Copper Pyrite (Chief Ore) | $CuFeS_2$ |
| Malachite | $CuCO_3 \cdot Cu(OH)_2$ | |
| Cuprite | $Cu_2O$ | |
| Chalcocite | $Cu_2S$ | |
| Silver (Ag) | Argentite (Chief Ore) | $Ag_2S$ |
| Horn Silver | $AgCl$ | |
| Ruby Silver (Pyrargyrite) | $Ag_3SbS_3$ |
1.5 Steps of Metallurgy (Process Flow)
Crushing & Grinding
Large lumps of ore are crushed into fine powder using jaw crushers or ball mills.
Concentration of Ore
Removal of gangue using various methods:
• Gravity Separation: For oxide ores (Iron, Tin)
• Magnetic Separation: For magnetic ores (Iron)
• Froth Floatation: Exclusively for Sulphide ores (Copper pyrite, Argentite)
Oxidation
Converting concentrated ore into metal oxide:
• Calcination: For Carbonate/Hydrated ores
• Roasting: For Sulphide ores
Reduction
Converting Metal Oxide → Metal:
• Smelting: Using Carbon (Coke) or CO as a reducing agent in a Blast Furnace
• Electrolytic Reduction: For highly reactive metals (Na, K, Ca, Al) that cannot be reduced by carbon
Refining
Purification of the crude metal:
• Distillation: For low boiling point metals (Zinc, Mercury)
• Liquation: For low melting point metals (Tin, Lead)
• Poling: Using green wood logs (Copper)
• Electro-refining: Most common method for high purity (Copper, Silver, Gold)
2.1 Choose the correct options for the following questions:
(a) Which is the main ore of iron?
(b) Which metal is found in pure state in nature?
(c) Which is the primary step of purifying metal?
(d) Which of the following ore is oxidised by roasting method?
(e) In which process is smelting included?
2.2 Give reason:
(a) All ores are minerals but all minerals are not ores.
Reason: Minerals are naturally occurring inorganic substances found in the earth’s crust with a definite chemical composition. Ores are specific minerals from which a metal can be extracted profitably and conveniently. While many minerals contain metals, they may contain objectionable impurities or low percentages of metal, making extraction economically unviable. Therefore, only those profitable minerals are called ores.
(b) Ores are oxidised after concentration.
Reason: After concentration, ores (specifically sulphide and carbonate ores) are converted into metal oxides through processes like roasting or calcination. This is done because it is chemically easier and more efficient to reduce a metal oxide into free metal (using reducing agents like Carbon) than it is to reduce metal sulphides or carbonates directly.
2.3 Differentiate between:
(a) Mineral and Ore
| S.N. | Mineral | Ore |
|---|---|---|
| 1 | Minerals are naturally occurring substances found in the earth’s crust containing metals or their compounds. | Ores are minerals from which metals can be extracted profitably and conveniently. |
| 2 | All minerals are not ores. | All ores are essentially minerals. |
| 3 | They may or may not contain a high percentage of metal. | They always contain a sufficient percentage of metal for extraction. |
| 4 | Examples: Clay ($Al_2O_3 \cdot 2SiO_2 \cdot 2H_2O$) is a mineral of Aluminium. | Example: Bauxite ($Al_2O_3 \cdot 2H_2O$) is an ore of Aluminium. |
| 5 | Extraction of metal from all minerals is not economically viable. | Extraction of metal from ores is always economically viable. |
(b) Roasting and Calcination
| S.N. | Roasting | Calcination |
|---|---|---|
| 1 | It is the process of heating ore in the presence (excess) of air/oxygen. | It is the process of heating ore in the absence or limited supply of air. |
| 2 | It is generally used for Sulphide ores. | It is generally used for Carbonate or hydrated oxide ores. |
| 3 | Volatile impurities like Sulphur, Arsenic are removed as oxides (e.g., $SO_2$). | Carbon dioxide ($CO_2$) or water vapour is driven out. |
| 4 | Example: Zinc Sulphide is roasted to Zinc Oxide. $2ZnS + 3O_2 \xrightarrow{\Delta} 2ZnO + 2SO_2$ | Example: Zinc Carbonate is calcined to Zinc Oxide. $ZnCO_3 \xrightarrow{\Delta} ZnO + CO_2$ |
| 5 | The temperature is kept below the melting point of the ore but is usually high enough to oxidize impurities. | The temperature is kept below the melting point but high enough to decompose the carbonate. |
(c) Oxidation and Reduction
| S.N. | Oxidation | Reduction |
|---|---|---|
| 1 | It is the process involving the gain of oxygen by a substance. | It is the process involving the loss of oxygen from a substance. |
| 2 | It involves the loss of hydrogen from a substance. | It involves the gain of hydrogen by a substance. |
| 3 | In terms of electronics, it is the loss of electrons. | In terms of electronics, it is the gain of electrons. |
| 4 | The valency (positive charge) of the element increases. | The valency (positive charge) of the element decreases. |
| 5 | The substance that undergoes oxidation acts as a reducing agent. | The substance that undergoes reduction acts as an oxidizing agent. |
2.4 Answer the following questions:
(a) What are the sources of metals?
Answer: The primary sources of metals are:
• Earth’s Crust: Most metals are found in the earth’s crust in the form of minerals and ores (oxides, sulphides, carbonates, etc.).
• Seawater: Seawater contains soluble salts of various metals such as sodium chloride (common salt), magnesium chloride, etc.
(b) Make a list of ores of iron, copper, aluminium, and silver.
Answer:
| Metal | Ores | Chemical Formula |
|---|---|---|
| Iron | Hematite (Main Ore) | $Fe_2O_3$ |
| Magnetite | $Fe_3O_4$ | |
| Siderite | $FeCO_3$ | |
| Copper | Chalcopyrite (Copper Pyrite) | $CuFeS_2$ |
| Cuprite (Ruby Copper) | $Cu_2O$ | |
| Malachite | $CuCO_3 \cdot Cu(OH)_2$ | |
| Aluminium | Bauxite (Main Ore) | $Al_2O_3 \cdot 2H_2O$ |
| Cryolite | $Na_3AlF_6$ | |
| Silver | Argentite (Silver Glance) | $Ag_2S$ |
| Horn Silver | $AgCl$ |
(c) How is metallurgy a stepwise process? Explain.
Answer: Metallurgy is considered a stepwise process because the extraction of pure metal from its mined ore cannot be achieved in a single jump. It requires a sequence of distinct scientific steps, each serving a specific purpose:
Crushing and Grinding: Big lumps of ore are crushed into fine powder to increase surface area.
Concentration of Ore: The first separation step where gangue (earthly impurities) is removed to increase the percentage of metal in the ore.
Oxidation (Roasting/Calcination): The concentrated ore is converted into metal oxide because oxides are easier to reduce.
Reduction (Smelting): The metal oxide is reduced to molten metal using reducing agents like Coke (Carbon).
Refining: The extracted metal (which is still impure) is purified to obtain 99.9% pure metal (e.g., by electro-refining).
Since each step prepares the material for the next, skipping a step would make extraction impossible or inefficient.
(d) How pure metals are obtained from electro-refining? Explain it with an activity.
Answer: Electro-refining is a method used to obtain high-purity metals (like Copper, Silver, Gold) using the principle of electrolysis.
Activity to refine impure Copper:
Materials Required: An electrolytic tank, impure copper rod, pure copper strip, acidified copper sulphate solution ($CuSO_4$), battery, and wires.
Setup:
• Anode (Positive Electrode): Connect the thick rod of impure copper to the positive terminal of the battery.
• Cathode (Negative Electrode): Connect the thin strip of pure copper to the negative terminal.
• Electrolyte: Fill the tank with acidified Copper Sulphate solution.
Procedure: Pass electric current through the electrolyte.
Observation & Result:
• The impure copper from the Anode dissolves into the solution as Copper ions ($Cu^{++}$).
• The pure Copper ions from the solution get attracted to the Cathode and deposit on it.
Chemical Reactions:
At Anode: $Cu(s) \rightarrow Cu^{++}(aq) + 2e^-$ (Oxidation)
At Cathode: $Cu^{++}(aq) + 2e^- \rightarrow Cu(s)$ (Reduction)
Conclusion: Over time, the anode (impure) gets thinner, and the cathode (pure) gets thicker. The impurities settle at the bottom as “anode mud.” Thus, pure metal is obtained at the cathode.
