Class 12 Chemistry Unit 20: Paper and Pulp Notes (NEB New Syllabus) | Manufacture of Paper, Flow Sheet | Paper and Pulp PDF
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1. Syllabus

Unit 20: Paper and Pulp

20.1 Introduction and Raw materials
20.2 Stages in production of paper
20.3 Quality of paper

These notes follow the NEB Class 12 Chemistry syllabus (+2 Chemistry, Nepal). Practise the multiple choice questions first, then work through the solved numerical and subjective questions, and finish with the PDF notes for quick revision.

2. Multiple Choice Questions

Question 1. Which of the following is the primary raw material for paper production?

  • a) Glass
  • b) Wood
  • c) Plastic
  • d) Cotton

Correct Answer: b) Wood

Reason: Pulp, which is the primary raw material of paper, is made mainly from wood. Wood is rich in cellulose fibres, \(\mathrm{(C_6H_{10}O_5)_n}\). Glass and plastic have no fibres, and cotton is used only for high-quality special papers.


Question 2. What is the purpose of the pulping process in paper production?

  • a) To shape the paper
  • b) To make the paper glossy
  • c) To add color to the paper
  • d) To separate fibers from the wood

Correct Answer: d) To separate fibers from the wood

Reason: Pulping converts the wood chips into a soft fibrous mass. The lignin that binds the cellulose fibres is dissolved by chemicals (chemical pulping) or the wood is torn apart by machine (mechanical pulping), so the individual fibres are freed.


Question 3. Which type of paper is commonly used for writing and copying in schools and offices?

  • a) Standard quality paper
  • b) Specialty paper
  • c) Newsprint
  • d) High-quality paper

Correct Answer: a) Standard quality paper

Reason: Standard-quality paper is used for office printing and everyday use, such as books, workbooks and writing sheets. High-quality paper is for certificates and brochures, newsprint is low quality, and specialty paper is for tissue and wrapping.


Question 4. Which process is used to make paper brighter (whiter)?

  • a) Sizing
  • b) Chemical pulping
  • c) Bleaching
  • d) Mechanical pulping

Correct Answer: c) Bleaching

Reason: Bleaching with agents such as \(\mathrm{Cl_2}\), \(\mathrm{NaOCl}\) or \(\mathrm{H_2O_2}\) removes the remaining lignin and coloured substances from the pulp and so increases whiteness and brightness. Sizing controls ink absorption, and pulping only separates the fibres.


Question 5. What is the final step in paper production?

  • a) Sizing
  • b) Drying
  • c) Pulping
  • d) Pressing

Correct Answer: b) Drying

Reason: After the pulp is spread onto a moving screen to form a sheet, water is squeezed out by pressing and the remaining water is removed by drying on heated rollers. Drying is the last step of the forming, pressing and drying stage, after which the paper is only rolled, cut and packed.

Question 6. What type of paper is used for magazines and brochures?

  • a) Premium
  • b) Specialty paper
  • c) Standard paper
  • d) Low-quality paper

Correct Answer: a) Premium

Reason: Premium (high-quality) paper has a smooth, bright, polished surface that gives sharp print, so it is used for certificates, resumes, brochures and magazines.


Question 7. Which of the following is not commonly used as a raw material for making paper?

  • a) Cotton
  • b) Wood
  • c) Rice husk
  • d) Plastic

Correct Answer: d) Plastic

Reason: Paper is a mat of cellulose fibres from plants. Cotton rags, wood and agricultural residues such as rice straw supply these fibres. Plastic is a synthetic polymer and has no cellulose fibres.


Question 8. Which part of a tree is primarily used for paper production?

  • a) Bark
  • b) Flowers
  • c) Wood
  • d) Bark

Correct Answer: c) Wood

Reason: The wood of the trunk is chipped and pulped. The bark is removed in the debarking step because it contains impurities that affect the quality of paper. (Options a and d are the same in the textbook.)


Question 9. Which of the following is a non-wood material used for paper production?

  • a) Pine
  • b) Banana
  • c) Eucalyptus
  • d) Birch

Correct Answer: b) Banana

Reason: Pine is a softwood and eucalyptus and birch are hardwoods, all of which are wood. The banana plant gives non-wood fibre.


Question 10. Which fiber is commonly used for making high-quality paper?

  • a) Hemp
  • b) Bagasse
  • c) Cotton
  • d) Bamboo

Correct Answer: c) Cotton

Reason: Cotton rags give long, strong and almost pure cellulose fibres, which are used to make high-quality handmade paper.

3. Numerical and Subjective Questions

Short Answer Questions

Question 1. Give reasons: a. Softwood is preferred over hardwood in paper production. b. Lokta paper is preferred for keeping official document records.

a. Softwood is preferred over hardwood

Softwood trees such as pine and fir give long fibres (about 3 to 4 mm), while hardwoods such as eucalyptus and poplar give short fibres (about 1 mm). Long fibres interlock and bond better in the sheet, so the paper has more tensile strength and folding endurance. (Hardwood is used where smoothness and printability are needed.)

b. Lokta paper is preferred for official records

Lokta paper is made from the strong, durable and flexible bast fibres of the Daphne plant (Daphne bholua). It resists insects and decay and does not become brittle, so records such as birth certificates, government documents and religious texts last for a very long time.


Question 2. What are the raw materials for paper production?

Raw materials

The raw materials of paper production are of two types. Pulp, made of cellulose fibres from wood, recycled paper or other plants, is the main raw material; water and several chemicals are also needed.

Raw materialsExamplesFunction
FibrousSoftwood, hardwood, bamboo, bagasse, straw, grasses, jute, cotton rags, Lokta, recycled paperSupply the cellulose fibres that form the paper
Non-fibrous (inorganic)Sodium hydroxide, alum, kaolin clay, calcium carbonate, titanium dioxide, \(\mathrm{Na_2S}\), \(\mathrm{Na_2CO_3}\), \(\mathrm{H_2O_2}\), \(\mathrm{Cl_2}\)Break down lignin, size the paper, fill the pores, whiten
Non-fibrous (organic)Starch, rosin, dyes, optical brightening agents, synthetic binders, glycerol, waxStrength, water resistance, colour, brightness, flexibility

Question 3. Explain the qualities of paper.

Qualities of paper

The quality of paper (finish, absorbency, strength and brightness) decides how well it works for its use, and is influenced by:

Type of pulp used: chemical pulp gives strong, durable paper; mechanical pulp gives weaker paper.
Paper weight and thickness (GSM, grams per square metre).
Surface finish: glossy, matte, coated or uncoated.
Brightness and whiteness, which come from bleaching.
Sizing, which controls ink absorption and surface strength.

According to these features paper is graded as:

GradeUse
Premium (high-quality) paperCertificates, resumes, brochures, magazines
Standard-quality paperOffice printing, books, novels, workbooks, writing sheets
Low-quality paperNewspapers, short-term materials, flyers
Specialty paperHygiene, delicate wrapping, decoration: tissue paper, wrapping paper
Nepali (Lokta) paperGovernment offices, journals, crafts, packaging, traditional documents
Question 4. What are the fibrous raw materials used for making paper?

Fibrous raw materials

Softwood (pine, fir): long fibres, give strength to the paper.
Hardwood (eucalyptus, poplar, birch): short fibres, give smoothness and printability.
Bamboo: fast-growing, strong and long fibres, give good strength.
Bagasse: agricultural waste of sugarcane, a good source of fibres.
Straw: farm residue (wheat, rice, barley, maize) with short fibres; grasses such as lemon grass, kush, babiyo, reeds and siru are also used.
Jute: long, strong, coarse fibres, less commonly used.
Cotton rags: long, strong, almost pure cellulose (old clothes, towels, bed linens), used for high-quality handmade paper.
Lokta: strong, durable, flexible bast fibres for eco-friendly handmade paper.
Recycled paper: already processed fibres from used paper.

Question 5. Differentiate between: a. Paper and pulp b. Mechanical pulping and chemical pulping

a. Paper and pulp

PulpPaper
It is the soft, wet, fibrous raw material of cellulose fibres separated from wood or other plants and mixed with water.It is the thin, flexible sheet, the final product.
It is the intermediate (raw material) in paper making.It is made by forming the pulp on moving screens, pressing out the water and drying.
Fibres are loose in water.Fibres are pressed together and dried into a sheet.

b. Mechanical pulping and chemical pulping

Mechanical pulpingChemical pulping
Wood is physically shredded or ground into pulp by a machine.Wood chips are cooked in a chemical solution to dissolve the lignin and get pulp.
No chemical or only a little chemical is used.Chemicals are used (for example sodium hydroxide and sodium sulphide).
High yield of pulp.Low yield of pulp.
Fibres are shorter and weaker.Fibres are longer and stronger.
Paper is less durable (yellows with age because lignin remains); used for newsprint.Paper is more durable; used for writing, packaging and premium papers.

Question 6. What are the non-fibrous raw materials of paper and pulp?

Non-fibrous raw materials

Non-fibrous materials are mixed with the pulp to give the paper the quality needed.

A. Inorganic raw materials

Sodium hydroxide: breaks down lignin and separates the cellulose fibres during pulping.
Alum (aluminium sulphate): used for sizing and pH control.
Kaolin clay: improves smoothness and brightness.
Calcium carbonate: improves whiteness, opacity and brightness.
Titanium dioxide: increases opacity and brightness in high-quality paper.
Others: \(\mathrm{Na_2S}\), \(\mathrm{Na_2CO_3}\), \(\mathrm{Na_2SO_3}\), \(\mathrm{Mg(OH)_2}\), \(\mathrm{H_2O_2}\), \(\mathrm{Cl_2}\), NaOCl, soda ash and talc.

B. Organic raw materials

Starch: improves surface strength and printability.
Rosin: makes the paper water resistant.
Dyes and pigments: give colour.
Optical brightening agents (OBAs): make the paper look white and bright.
Synthetic binders: bond the fibres and fillers for better strength.
Glycerol: a plasticiser, gives flexibility, softness and moisture retention.
Wax: gives water resistance, surface smoothness and coating quality.
Question 7. What are the stages in the industrial preparation of paper?

Stages

1. Timber (raw material). Trees are harvested and the logs are transported to the paper mill.
2. Debarking. The outer bark of the logs is removed by machine, because bark contains impurities that affect the quality of paper.
3. Chipping and screening. The debarked logs are chopped into chips of uniform size, and the chips that are too big or unsuitable are screened out.
4. Pulping. The chips are converted into pulp by a chemical or mechanical method.
5. Bleaching, cleaning, additives and blending. The pulp is cleaned of particles, bleached for whiteness, and mixed with fillers, dyes and sizing agents; different pulps may be blended to give particular properties.
6. Forming, pressing and drying. The pulp is spread on moving screens to form thin sheets, the water is pressed out, and the sheets are dried on heated rollers.
7. Final product (paper). The dry paper is rolled, cut and packed for writing, printing and packaging.

Question 8. Give a flow sheet diagram for the manufacture of paper production.

Flow sheet diagram

The flow sheet below shows the stages from timber to the finished paper.

Timber (raw material)DebarkingChipping and screeningPulping (mechanical or chemical)Bleaching, cleaning, additives, blendingFillers, sizing,dyes addedForming, pressing and dryingWinding rollSeries of pressure rollsFinished paper

Figure: Flow sheet diagram for the manufacture of paper

Question 9. Test yourself: a. Why are bast fibres preferred over leaf fibres in handmade paper production? b. Non-wood plants like bagasse and bamboo are considered a sustainable source for paper making, why?

a. Bast fibres

Bast fibres (from the inner bark of plants such as Lokta, jute and hemp) are long, strong, durable and flexible and are rich in cellulose, so they give strong, long-lasting handmade paper. Leaf fibres are shorter and coarser and give weaker paper.

b. Non-wood plants

Bamboo grows very fast, so it can be harvested again in a few years without destroying forests. Bagasse is a waste of the sugar industry, so using it recycles the waste and saves trees. This reduces deforestation, so they are sustainable sources.

Question 10. Test yourself: a. How can paper production impact the environment? b. What is the purpose of pulping?

a. Impact on the environment

Cutting trees for timber causes deforestation and loss of habitat.
Pulping and bleaching produce waste liquor and chlorine compounds that pollute water, and the mills use much water and energy.
Remedies: use of bagasse, bamboo and recycled paper, plantation of trees, bleaching with hydrogen peroxide or oxygen, and waste water treatment.

b. Purpose of pulping

Pulping separates the cellulose fibres from the wood (or other raw material) by dissolving or tearing apart the lignin that binds them, and gives the pulp, a soft fibrous raw material which is the basis for making paper.

Question 11. Nepali paper (Lokta kagaz) is used for the registration of birth certificates. Why is this specific paper chosen for such official records?

Lokta paper for records

Traditionally produced Lokta paper is durable, tough and resistant to deterioration, insects and decay, and it has archival properties that make the record last for a lifetime. So it is chosen for birth certificates, government documents and holy religious texts.

Question 12. Project work: 1. Create a categorized chart listing various paper industries in Nepal, detailing their specialties and locations. 2. Design a poster illustrating the stages of paper production, accompanied by a flow sheet diagram.

Guidance for the project work

ProjectWhat to do
1. Chart of paper industries of NepalMake columns for the name of the industry, location, specialty (writing and printing paper, packaging paper, tissue, handmade Lokta paper) and raw material used. Collect the names and locations of the industries from the internet or from your local market, and group them as large mills and handmade (cottage) Lokta paper industries.
2. Poster of the stages of paper productionDraw one picture for each stage: timber, debarking, chipping and screening, pulping, bleaching and additives, forming, pressing and drying, and finished paper. Join them by arrows and copy the flow sheet diagram of this page in the centre.
Timber (raw material)DebarkingChipping and screeningPulping (mechanical or chemical)Bleaching, cleaning, additives, blendingFillers, sizing,dyes addedForming, pressing and dryingWinding rollSeries of pressure rollsFinished paper

Figure: Flow sheet diagram for the manufacture of paper

Long Answer Questions

Question 1. Describe the stages in the manufacture of paper. Draw a flow sheet diagram showing the different stages of paper production.

Stages and flow sheet

The manufacture of paper has the following stages:

1. Timber (preparation of raw material). Trees are harvested and the logs are carried to the mill.
2. Debarking. The bark is removed by machine (for example in rotating drums), because the bark contains impurities that spoil the paper.
3. Chipping and screening. The logs are cut into chips of uniform size, and the oversize or unsuitable pieces are screened out.
4. Pulping. The chips are changed into a fibrous mass. In chemical pulping (for example the Kraft process) the chips are cooked under pressure in a solution of sodium hydroxide and sodium sulphide, which dissolves the lignin and frees the cellulose fibres. In mechanical pulping the wood is ground by machine. The pulp is then washed and screened.
5. Bleaching, cleaning, additives and blending. The pulp is cleaned, bleached with chemicals such as chlorine dioxide, hydrogen peroxide or sodium hypochlorite to improve whiteness, and mixed with fillers (kaolin clay, calcium carbonate), sizing agents (rosin and alum) and dyes. Different pulps may be blended.
6. Forming, pressing and drying. The dilute pulp is spread on a moving screen, where the water drains and the fibres mat together into a wet sheet. Press rollers squeeze out more water, and heated rollers dry the sheet.
7. Final product. The dried paper is wound into rolls, passed through pressure rolls to make it smooth, cut and packed.
Timber (raw material)DebarkingChipping and screeningPulping (mechanical or chemical)Bleaching, cleaning, additives, blendingFillers, sizing,dyes addedForming, pressing and dryingWinding rollSeries of pressure rollsFinished paper

Figure: Flow sheet diagram for the manufacture of paper


Question 2. Write a note on the raw materials for pulp and the qualities of paper.

Raw materials for pulp

The main raw material of paper is pulp, made of cellulose fibres, \(\mathrm{(C_6H_{10}O_5)_n}\), from wood, recycled paper or other plants. Water and chemicals are also needed. The raw materials are of two types.

Fibrous raw materials. Softwood (pine, fir) gives long fibres and strength; hardwood (eucalyptus, poplar) gives short fibres, smoothness and printability. Bamboo is fast growing and gives strong long fibres. Bagasse is the waste of sugarcane. Straw and grasses (wheat, rice, kush, babiyo, reeds, siru) give short fibres. Jute gives long, strong, coarse fibres. Cotton rags give almost pure cellulose for high-quality handmade paper. Lokta gives strong durable bast fibres. Recycled paper gives already processed fibres.

Non-fibrous raw materials. Inorganic: sodium hydroxide (breaks down lignin), alum (sizing and pH control), kaolin clay (smoothness, brightness), calcium carbonate (whiteness and opacity), titanium dioxide (opacity), and other chemicals such as \(\mathrm{Na_2S}\), \(\mathrm{Na_2CO_3}\), \(\mathrm{H_2O_2}\) and \(\mathrm{Cl_2}\). Organic: starch (surface strength), rosin (water resistance), dyes and pigments (colour), optical brightening agents (whiteness), synthetic binders (strength), glycerol (flexibility) and wax (water resistance and coating).

Qualities of paper

Paper quality is the set of qualities (finish, absorbency, strength, brightness) that decides how well the paper does its job. It is influenced by the type of pulp (mechanical or chemical), paper weight and thickness (GSM), surface finish (glossy, matte, coated, uncoated), brightness and whiteness, and sizing (ink absorption and surface strength). Paper is graded as premium (certificates, resumes, brochures, magazines), standard (office printing, books, workbooks), low quality (newspaper, flyers), specialty (tissue and wrapping paper) and Nepali Lokta paper, a durable handmade paper used in government offices, journals, crafts, packaging and traditional documents.

4. View PDF Notes

i. Handwritten Notes

ii. Typed PDF Notes

5. Frequently Asked Questions

What are paper and pulp? (Paper and pulp class 12 notes)
Pulp is the soft, fibrous raw material made mainly of cellulose fibres separated from wood or other plants, and it is the basis of paper. Paper is a thin, flexible sheet made by pressing together moist fibres from the pulp and drying them. Cellulose is the polymer (C6H10O5)n of the plant cell wall, which is bound together by lignin in wood.
What are the raw materials of paper and pulp?
Fibrous raw materials give the cellulose fibres: softwood (long fibres, strength), hardwood (short fibres, smoothness and printability), bamboo, bagasse, straw, grasses such as kush, babiyo and reeds, jute, cotton rags, Lokta and recycled paper. Non-fibrous raw materials are added to give the quality: inorganic ones such as sodium hydroxide, alum, kaolin clay, calcium carbonate and titanium dioxide, and organic ones such as starch, rosin, dyes, optical brighteners, synthetic binders, glycerol and wax.
What are the stages in the manufacture of paper? (Manufacture of paper and pulp)
The stages are: (1) timber as raw material, (2) debarking, (3) chipping and screening, (4) pulping by a chemical or mechanical method, (5) bleaching, cleaning, addition of additives and blending, (6) forming, pressing and drying on moving screens and heated rollers, and (7) the final product, which is rolled, cut and packed.
What is the difference between mechanical pulping and chemical pulping?
In mechanical pulping the wood is shredded or ground physically by a machine with no or little chemical, the yield of pulp is high, the fibres are shorter and weaker, and the paper is less durable. In chemical pulping the wood chips are cooked in a chemical solution that dissolves the lignin, the yield is lower, the fibres are longer and stronger, and the paper is more durable.
Why is softwood preferred over hardwood, and why is Lokta paper used for records?
Softwood such as pine gives long fibres, which interlock well and give strength to the paper, while hardwood gives short fibres that give smoothness and printability. Lokta paper, made from the bast fibres of the Daphne plant, is durable, strong and resistant to insects and deterioration, so it is used for official government documents, birth certificates and religious texts.
What are the qualities of paper?
The quality of paper depends on the type of pulp used (mechanical or chemical), paper weight and thickness (GSM), surface finish (glossy, matte, coated, uncoated), brightness and whiteness, and sizing, which controls ink absorption and surface strength. According to quality, paper is graded into premium (certificates, brochures, magazines), standard (books, notebooks, writing sheets), low quality (newspapers, flyers), specialty (tissue and wrapping paper) and Nepali Lokta paper.
What is the scope of the paper and pulp industry in Nepal? (Paper and pulp industry in Nepal)
Nepal has raw materials for the industry: pine and other forests, the bast plant Lokta (Daphne) in the hills, bamboo, grasses such as kush and babiyo, bagasse from sugar mills, rice and wheat straw, and a large supply of waste paper for recycling. The demand for writing, printing and packing paper is high. Lokta paper is a traditional handmade product used in government records, crafts and export. The main challenges are supply of raw materials, cost of energy and chemicals, and the pollution from pulp mills, which must be controlled.
How can paper production affect the environment?
Cutting of trees causes deforestation and loss of habitat. Pulping and bleaching produce waste liquor and chlorine compounds that pollute the water, and mills use much water and energy. The remedies are the use of non-wood fibres (bagasse, bamboo), recycling of paper, plantation of trees, bleaching with hydrogen peroxide or oxygen instead of chlorine, and treatment of the waste water.
Where can I get Paper and pulp pdf, Paper and pulp ppt and Paper and pulp class 12 notes pdf?
This page includes the handwritten notes and the typed notes PDF of Unit 20 Paper and Pulp, which you can view online free of cost, along with 10 solved multiple choice questions, all short and long answer questions with the flow sheet diagram, and ideas for the project work. The summary of the notes works as a base for a ppt or a poster for the class presentation.
What topics are included in Unit 20 Paper and Pulp of NEB Class 12 Chemistry?
Unit 20 has three parts: 20.1 Introduction and raw materials (fibrous and non-fibrous), 20.2 Stages in production of paper with the flow sheet diagram and mechanical and chemical pulping, and 20.3 Quality of paper, including Lokta paper.
Where can I get Class 12 Chemistry notes of NEB (handwritten, PDF, Nepal)?
The Class 12 Chemistry notes of the NEB syllabus 2083 are available on this website unit by unit, in handwritten and typed PDF form. Students who look for notes in the style of Note Mandir will find this unit in the same way: syllabus, solved exercise, handwritten notes and typed notes. These are NEB Class 12 Chemistry notes for Chapter 20, Paper and Pulp, and the syllabus items are listed at the top of the page.

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